Sewage Treatment Plants supplied by Crystal Tanks

Vortex Eco-Electric Sewage Treatment Plant
Vortex 1 to 30 person

Vortex Eco-Electric Sewage Treatment Plant - Adjustable

For Domestic houses.
1  to 30 persons

The Vortex is adjustable and can be turned down for low, full time occupancy, down to 1 person in an 8 bedroom house.

QUANTUM Sewage Treatment Plant
1 to 10 persons

QUANTUM Sewage Treatment Plant

For domestic house use only
1 t0 10 persons

The cheapest Certified sewage treatment plant in the UK.

Apex Commercial Sewage Treatment Plant
2 to 5000 persons

APEX Commercial Sewage Treatment Plants

For Domestic Houses, Holiday Homes, Campsites, Holiday Parks and Commercial Premises.
1 to 5000 persons

FilterPod 'S' Non-Electric Sewage Treatment Plants
1 to 6 persons

FilterPod 'S' Non-Electric Sewage Treatment Plant

For Domestic Houses, Holiday Homes and also, Infrequent Use Applications.
1 to 6 persons

FilterPod K Wastewater System
1 t0 20 persons

FilterPod 'K' sewage treatment plant

For Domestic Houses, Offices, Holiday Lets and Intermittent Use Properties.
1 to 6 persons

FilterPod 'K'  Above Ground Septic Tank Conversion Unit
1 to 20 persons

FilterPod 'K' Above Ground Septic Tank Conversion Unit

For Domestic Houses, Offices and Intermittent Use Properties

WTE Effluent Pumping Station
WTE Effluent Pumping Station

WTE Effluent Pumping Station

For lifting the final effluent from septic tanks and wastewater treatment systems to a higher discharge level.

Sewage treatment plant processes
The process of sewage treatment

Sewage treatment is the process of removing contaminants from wastewater and household sewage water.

 It includes physical, biological and sometimes chemical processes to remove pollutants. Its aim is to produce an environmentally safe sewage water, called effluent, and a solid waste, called sludge or biosolids, suitable for disposal or reuse. Reuse is often for agricultural purposes, but more recently, sludge is being used as a fuel source.

Water from the mains, used by manufacturing, farming, houses (toilets, baths, showers, kitchens, sinks), hospitals, commercial and industrial sites, is reduced in quality as a result of the introduction of contaminating constituents. Organic wastes, suspended solids, bacteria, nitrates, and phosphates are pollutants that must be removed.

To make wastewater acceptable for reuse or for returning to the environment, the concentration of contaminants must be reduced to a safe level, usually a standard set by the Environment Agency.

Sewage can be treated close to where it is created (in septic tanks and their associated drainfields or sewage treatment plants), or collected and transported via a network of pipes and pump stations to a municipal treatment plant. The former system is gaining popularity for many new ECO towns, as 60% of the cost of mains sewerage is in the pipework to transport it to a central location and it is not sustainable. It is called 'Decentralisation' of sewage treatment systems.

Effluent from a correctly functioning sewage treatment system
Effluent from a correctly functioning sewage treatment system

The job of designing and constructing sewage works falls to environmental engineers. They use a variety of engineered and natural systems to meet the required treatment level, using physical, chemical, biological, and sludge treatment methods. The result is cleaned sewage water and sludge, both of which should be suitable for discharge or reuse back into the environment. Sludge, however, is often inadvertently contaminated with many toxic organic and inorganic compounds and diseases and the debate is raging over the safety issues. Some pathogens, for example, 'Prion' diseases (CJD or 'Mad Cow Disease is a Prion disease) cannot be destroyed by the treatment process.

The features of wastewater treatment systems are determined by:

  1. The nature of the municipal and industrial wastes that are conveyed to them by the sewers.
  2. The amount of treatment required to keep the quality of the receiving streams and rivers.

Discharges from treatment plants are usually diluted in rivers, lakes, or estuaries. They also may, after sterilisation, be used for certain types of irrigation (such as golf courses), transported to lagoons where they are evaporated, or discharged through underground outfalls into the sea. However, sewage water outflows from treatment works must meet effluent standards set by the Environment Agency to avoid polluting the waters that receive them.

Sewage treatment plant processes fall into two basic types:

Anaerobic Sewage Treatment - Septic Tanks

Sewage is partly decomposed by anerobic bacteria in a tank without the introduction of air, which contains oxygen. This leads to the reduction of Organic Matter into Methane, Hydrogen Sulphide, Carbon Dioxide etc. It is widely used to treat wastewater sludge and organic waste because it provides volume and mass reduction of the input material to a large extent. The methane produced by large-scale municipal anerobic sludge treatment is currently being examined for use in homes and industry, for heating purposes. Septic tanks are an example of an anerobic process, but the amount of methane produced by a septic tank (it is only the SLUDGE at the bottom that produces methane) serving less than 100 people is miniscule. In addition to this, septic tank effluent still contains about 70% of the original pollutants and the process smells very badly, due to the Hydrogen Sulphide, if not vented correctly.

The effluent produced by this process is highly polluting and cannot be discharged to any watercourse as it would strip the oxygen out of it. It must be discharged into the Aerobic layer of the soil (within the top metre of the ground) for the aerobic soil bacteria to continue the sewage treatment via the aerobic process below.

Anerobic Digestion of sewage in a septic tank
Anerobic Digestion of sewage takes place in a septic tank

Aerobic Sewage Treatment - Sewage Treatment Plants

In this process, aerobic bacteria digest the pollutants.

To establish an aerobic bacterial colony you must provide air for the bacteria to breathe. In a sewage treatment plant, air is continuously supplied to the Biozone either by direct Surface Aeration, using Impellers propelled by pumps which whisk the surface of the liquid with air, or by Submerged Diffused Aeration using blowers for air supply through bubble diffusers at the bottom of the tank. (The most modern aerobic sewage treatment plant systems use natural air currents and do not require electricity, though these are only used for small scale sewage systems at the moment. Once again, the general public leads the way!)

Aerobic conditions lead to an aerobic bacterial colony being established. These achieve almost complete oxidation and digestion of organic matter and organic pollutants to Carbon Dioxide, Water and Nitrogen, thus eliminating the odour and pollution problem above. The effluent produced by this process is non-polluting and can be discharged to a watercourse

Conventional sewage water treatment involves either two or three stages, called primary, secondary and tertiary treatment. Before these treatments, preliminary removal of rags, cloths, sanitary items, etc. is also carried out at municipal sewage works.

Aerobic Digestion of sewage in a sewage treatment plant
Activated Sludge sewage treatment plants are fully aerobic

Primary Treatment

This is usually Anerobic.

First, the solids are separated from the sewage. They settle out at the base of a primary settlement tank. The sludge is continuously being reduced in volume by the anerobic process, resulting in a vastly reduced total mass when compared to the original volume entering the system.

The primary settlement tank has the sludge removed when it is about 30% of the tank volume.

Anerobic Digestion of sewage in a septic tank
Anerobic Digestion of sewage takes place in a Primary Tank

Secondary Treatment

This is Aerobic.

The liquid from the Primary treatment contains dissolved and particulate biological matter. This is progressively converted into clean water by using oxygen-breathing, water-borne aerobic micro-organisms and bacteria which digest the pollutants.

In a sewage treatment plant, this is usually aerated using diffusers.

In most cases, this effluent is clean enough for discharge directly to rivers.

Aerobic Digestion of sewage using bubbles of air
Aerobic Digestion of sewage using bubbles of air

Tertiary Treatment

In some cases, the effluent resulting from secondary treatment is not clean enough for discharge. This may be because the stream it is being discharged into is very sensitive, has rare plants and animals or is already polluted by someone's septic tank.

The Environment Agency may then require a very high standard of treatment with a view to the new discharge being CLEANER than the water in the stream and to, in effect, 'Clean it up a bit'. It is usually either Phosphorous or Ammoniacal Nitrogen or both that the E.A. want reduced.

Tertiary treatment involves this process. If Phosphorous is the culprit, then a continuous dosing system to remove it is the tertiary treatment. If Ammoniacal Nitrogen is the problem, then the sewage treatment plant process must involve a nitrifying and then de-nitrification stage to convert the ammoniacal nitrogen to Nitrogen gas that harmlessly enters the atmosphere.

Tertiary treatment of wastewater
Tertiary treatment is often required to remove Phosphates and Nitrates form wastewater.

Sludge Removal - A Regular Essential Operation

Finally, the Sludge is periodically removed by tanker and taken for further processing via aerobic/anerobic processes and then disposed of or re-used for agricultural fertiliser.

The treated water may be discharged into a stream, river, bay, lagoon or wetland, or it can be used for the irrigation of a golf course, green way or park.

If it is sufficiently clean, it can also be used for groundwater recharge or agricultural purposes.

Sludge removal by tanker lorry
Sludge removal by tanker lorry